It’s the small things that deliver the biggest results. Lubricant is just one of many ways we see this wisdom in action.
Without a good lubricant much of our equipment would break down prematurely. From car engines to industrial air compressor parts, it’s the fluid metrics that actually keep things running smoothly. Choosing the best lubricant is a skill that’s best developed with research. There is no one-size-fits-all approach to compressor oil analysis and certainly not with your company’s unique needs. When you notice the lifespan of your equipment running short?
You’ll do anything it takes to save money. Let’s see what a better lubricant and compressor oil purifier can do for you.
The Requirements Of A Compressed Air System
Industrial air compressor parts need all elements working cohesively to save you money. Even a minor hitch in the system can cause a ripple effect, costing you dollar after dollar right under your own nose. Nearly 70% of all manufacturers have a compressed air system in place, though additional studies are revealing troubling statistics concerning maintenance. An international study found just 40% of manufacturing companies have all the correct procedures in place to manage lubricants effectively. Another 65% believe they don’t conduct staff training on lubricants as often as necessary.
Current Industry Estimates For Manufacturing
Where are things going from here? When it comes to the benefits of good lubricants, demand is rising in several industries. A Future Market Insights’ report saw, in 2016, almost two and a half million metric tonnes of metalworking fluids being sold around the world. Another similar study saw manufacturing companies estimating up to 70% of their unplanned equipment shutdowns being caused by incorrect lubricant selection or management. Think of lubricant as the middleman, making sure both sides of the extreme are meeting halfway.
Defining Viscosity For Lubricant Types
The first term you need to know about lubricant is ‘viscosity’. This refers to the thickness of the metalworking fluid you’re working with, manifesting with a gooey and heavy appearance. A recent survey revealed up to 90% of lubrication professionals consider an oil’s viscosity index when selecting metalworking fluids for their equipment. The thicker your lubricant, the longer it tends to last when applied to different parts. That’s not to say there isn’t a market for thinner lubricants, though these are usually short-term endeavors.
Defining Synthetic And Organic Lubricant Types
Another difference you should be aware of are the synthetic and organic lubricant types. The latter comes from everyday materials, such as aloe-based varieties. The former, however, is crafted artificially and used exclusively for manufacturing equipment. Strong oxidizing and acidic gases are known to be very destructive to industrial air compressor parts — they can reduce fluid and air-end service life by more than 90%. A good way to determine the strength of your lubricants is through an oil analysis tool.
The Benefits Of A Compressor Oil Analysis
You need effective lubricants to keep your industrial air compressor parts working. You also need to know when to make the switch, be it from a poorly chosen lubricant type or new equipment being brought in. Oil analysis is a tool that can tell you just what you’re missing. Your typical compressor oil change can see as much as 20% of the old acidic fluid being left behind, contaminating the machine and reducing the lifespan for new oil. This is where regular maintenance and cleaning comes into play.
Use the right lubricants. Analyze your oil metrics regularly. Your equipment’s lifespan is only as good as your maintenance.